PTFE Gaskets (Teflon Flat & Envelope)
Teflon flat and envelope gaskets for universal chemical resistance and high-temperature static flanges.
Overview
Types
Virgin PTFE Gaskets
Maximum chemical purity and corrosion resistance. White, soft, best for clean chemical and food service.
Best for: Pharmaceutical, food, high-purity chemical flanges
Filled PTFE Gaskets
Glass, carbon, graphite or bronze fillers reduce cold flow and improve wear resistance.
Best for: Higher bolt loads, cyclic pressure, abrasive media
PTFE Envelope Gaskets
PTFE skin wrapped around an elastomer or fiber core. Combines chemical resistance with conformability.
Best for: Glass-lined flanges, uneven surfaces, aggressive chemicals
Materials
| Material | Properties | Best For |
|---|---|---|
| Virgin PTFE | Universal chemical resistance; −200°C to +260°C; high creep (cold flow) | High purity, food, pharma, cryogenic |
| Glass-Filled PTFE | Reduced creep, improved wear and dimensional stability | Higher pressure, general chemical flanges |
| Carbon/Graphite-Filled PTFE | Improved thermal conductivity and self-lubrication | Steam, thermal cycling, dynamic bolted joints |
| PTFE Envelope with EPDM/FKM Core | Chemical-resistant face with elastic recovery from core | Glass-lined equipment, rough flanges, chemical service |
Sizing
PTFE gaskets are machined, stamped or waterjet cut to drawing. Common thicknesses from 1/32 in to 1/4 in.
Thicknesses
- • 1/32"
- • 1/16"
- • 1/8"
- • 3/16"
- • 1/4"
- • Custom
Filler options
- • Virgin
- • Glass
- • Carbon
- • Graphite
- • Bronze
- • Envelope
Applications
Chemical Processing
Acid and caustic flanges, reactor heads, heat exchangers
Pharmaceutical
API reactors, solvent lines, clean steam flanges
Food & Beverage
Hot oil, CIP, high-temperature processing equipment
Semiconductor
High-purity chemical distribution, wet benches
Frequently Asked Questions
Is a PTFE gasket the same as a Teflon gasket?
Teflon is a Chemours brand name for PTFE. A Teflon gasket is a PTFE gasket; PTFE is the generic polymer name.
What is a PTFE envelope gasket?
A PTFE envelope gasket has a thin PTFE shell wrapped around a soft core material such as EPDM or compressed fiber. The PTFE faces resist chemicals while the core provides conformability and recovery.
Can virgin PTFE gaskets handle high bolt loads?
Virgin PTFE cold-flows under high bolt loads, so torque must be controlled and retightening may be needed. For higher loads, use filled PTFE or PTFE envelope gaskets.
Are PTFE gaskets reusable?
No. PTFE gaskets deform permanently under compression and should be replaced at every disassembly.
When should I choose PTFE over rubber gasket?
Choose PTFE when the media attacks all elastomers, when temperature exceeds +200°C, or when ultra-high purity is required. Use rubber gaskets when elastic recovery, conformability or lower cost is more important.