O-Ring Supply Co.
ISO Certified
10,000+ O-Ring Sizes
Custom Manufacturing

Engineering Downloads & Resources

Free technical PDFs, size charts and RFQ templates for design engineers and procurement teams.

Use these free resources to speed up your O-ring specification process. All downloads are provided in PDF format and are updated regularly to reflect the latest standards and material data. Our download library is curated specifically for engineers, procurement professionals, and quality managers who need authoritative reference data at their fingertips. Every document has been reviewed by our engineering team for technical accuracy and practical utility. We do not require registration, email subscription, or payment to access these resources—simply click and download. The size chart collection covers the nine most commonly referenced international standards, with inside diameter and cross-section dimensions shown in both metric and imperial units where applicable. Each chart includes tolerances per the relevant standard, material recommendations, and cross-references to related standards. These charts are suitable for inclusion in internal engineering manuals, supplier quality files, and procurement specifications. Beyond size charts, we offer a comprehensive chemical compatibility reference that rates common elastomers against over 50 industrial chemicals and fluids. This guide helps you narrow material candidates quickly before requesting formal material data sheets or conducting your own compatibility testing. The ratings are based on industry-standard immersion tests and field experience, providing a reliable starting point for material selection. The O-Ring Design Handbook is a 24-page primer covering the fundamentals of groove design, compression rate calculation, failure mode identification, and installation best practices. It is written for mechanical engineers who may not specialize in sealing technology but need to specify O-rings correctly in their designs. The handbook includes worked examples, tolerance tables, and a quick-reference troubleshooting guide. For procurement teams, our RFQ template captures all the technical fields we need to quote accurately and quickly. Using this template reduces back-and-forth communication and ensures that critical parameters such as operating temperature, fluid media, and certification requirements are not overlooked. We encourage customers to include this template in their supplier onboarding documentation. All PDFs are optimized for printing on A4 and US Letter paper. They can also be viewed on tablets and smartphones for convenient reference in the field or on the shop floor. If you need a document in a different format or language, contact us and we will accommodate the request where possible.

Standards

PDF

AS568 O-Ring Size Chart

Complete AS568 dash number reference with inside diameter and cross-section in inches and millimeters. 349 sizes.

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PDF

ISO 3601 Metric Size Chart

Full ISO 3601-1 metric O-ring size listing with ID and CS in millimeters. Cross-reference to DIN 3771.

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PDF

JIS B2401 Size Chart

Japanese Industrial Standard B 2401 P-series, G-series, S-series and V-series size reference.

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DIN 3771 Size Chart

German metric O-ring size reference covering common A, B and C series dimensions for industrial sealing.

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BS 4518 Size Chart

British Standard O-ring size chart for metric sealing dimensions used across UK and export markets.

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SMS 1588 Size Chart

Swedish SMS 1588 size chart for hygienic process and Scandinavian sealing requirements.

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NF T47-501 Size Chart

French metric O-ring size reference for hydraulic, automotive and industrial engineering teams.

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JASO F404 Size Chart

Japanese automotive O-ring size chart for fuel, coolant and air-conditioning sealing systems.

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General Metric O-Ring Size Chart

A practical general metric size reference for non-AS568 projects and custom engineering requirements.

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Technical Guide

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Chemical Compatibility Chart

A-to-D compatibility ratings for NBR, FKM, EPDM, VMQ, PTFE, HNBR, PU, CR, AFLAS and FEP Encapsulated across 50+ industrial chemicals.

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PDF

O-Ring Design Handbook

A 24-page engineering handbook covering groove design, compression rates, failure analysis, installation best practices and material selection.

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Procurement

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O-Ring RFQ Template

A ready-to-use RFQ template with all the technical fields we need to quote quickly: material, dimensions, quantity, application and certification requirements.

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When to Use Each Download

Scenario: Sizing a new groove during product design

Recommended: AS568 or ISO 3601 Size Chart + Groove Design Handbook

Scenario: Writing a procurement specification for a new supplier

Recommended: O-Ring RFQ Template + Chemical Compatibility Chart

Scenario: Troubleshooting a field failure and suspecting wrong material

Recommended: Chemical Compatibility Chart + O-Ring Design Handbook (failure analysis chapter)

Scenario: Auditing incoming inspection procedures

Recommended: AS568 Size Chart + ISO 3601 Tolerance Tables

Scenario: Training new engineers on O-ring basics

Recommended: O-Ring Design Handbook + Glossary + Size Chart

Procurement Checklist

  • Confirm size standard (AS568, ISO 3601, JIS B 2401, DIN 3771, or custom)
  • Specify inside diameter and cross-section with tolerances
  • State material compound and hardness (Shore A)
  • Define operating temperature, pressure, and fluid media
  • Indicate motion type: static, reciprocating, rotary, or oscillating
  • List required certifications (FDA, USP, REACH, RoHS, NSF 61, WRAS)
  • Request material test certificate or certificate of conformity
  • Confirm lot traceability requirement and batch size
  • Specify packaging requirements (cleanroom, anti-ozone, vacuum)
  • State target lead time and sample requirement before production

Standards Quick Reference

Not sure which standard your equipment follows? Use this quick reference to match your groove dimensions or equipment origin to the correct O-ring standard.

Equipment OriginStandard
North American industrial / automotiveAS568
European machinery / hydraulicsISO 3601-1 / DIN 3771
Japanese OEM equipmentJIS B 2401
German hydraulic systemsDIN 3771
British machineryBS 4518
Swedish hygienic processSMS 1588

Frequently Asked Questions

Are these downloads really free?

Yes. All size charts, technical guides and RFQ templates are provided free of charge with no registration required. We believe that well-informed engineers and buyers make better decisions, which ultimately benefits both parties.

Can I share these PDFs with my engineering team?

Absolutely. You are welcome to distribute these documents internally within your organization. For redistribution outside your company or inclusion in commercial publications, please contact us for permission.

How often are the size charts updated?

We update our standards charts annually or whenever a new revision of AS568, ISO 3601 or JIS B2401 is published. The revision date is printed on each chart. If you notice any discrepancy between our chart and the official standard, please report it and we will verify and correct immediately.

Can I request a size chart in Excel format?

Yes. Contact us with your request and we will provide the size chart data in Excel or CSV format for import into your CAD, ERP, or inventory management system. This service is free for registered customers.

Do you have size charts in languages other than English?

Our standard charts are in English with metric and imperial units. We can provide Chinese-language versions on request. For other languages, contact us and we will assess feasibility based on demand.

Can I print these documents for my workshop or quality lab?

Yes. All PDFs are optimized for printing on A4 and US Letter paper. They include sufficient margin for hole punching and binding. You may print as many copies as needed for internal use.

Is the chemical compatibility data based on laboratory testing or manufacturer literature?

Our compatibility ratings are based on a combination of ASTM standard immersion tests, published material data sheets from compound manufacturers, and field experience accumulated over 20 years. Ratings are conservative: if a material shows marginal performance, we rate it as incompatible to provide a safety margin. Always validate critical applications with your own testing.

Do you offer custom document templates with our company branding?

For OEM and distributor customers with annual purchase volumes exceeding $10,000, we offer co-branded versions of the RFQ template and size charts featuring your logo and contact information. Contact your account representative to arrange this service.