CR O-Rings (Neoprene / Chloroprene)
The balanced-choice elastomer for refrigeration, marine hardware and outdoor sealing where weather resistance matters.
Overview
Chloroprene Rubber (CR), also known as neoprene rubber and widely searched as chloroprene o rings, is a versatile synthetic elastomer that bridges the gap between general-purpose and specialty sealing materials. CR offers good resistance to weathering, ozone, and refrigeration gases, combined with moderate oil resistance and inherent flame retardance.
With an operating temperature range of -40°C to +120°C, CR is commonly used in HVAC systems, marine deck hardware, and outdoor applications where ozone degradation would rapidly destroy standard NBR. CR remains compatible with common refrigerants including CFC, HCFC (R-22), and ammonia (R-717). For newer HFC refrigerants (R-410A, R-32, R-134a), verify compound compatibility — some modern CR formulations perform well, but testing at actual service conditions is recommended.
CR also exhibits excellent adhesion to metal substrates, making it a preferred material for bonded sealing assemblies, hose liners, and fabric-reinforced gaskets.
CR swells significantly in aromatic fuels, ketones (MEK, acetone), and strongly oxidising acids. For petroleum applications with aromatic content, NBR or FKM are the better choices. For weather and ozone resistance combined with oil resistance, HNBR is a technically superior but higher-cost option.
Lead time: 7–15 days standard; 3–5 days for stocked sizes. MOQ: 1 piece. ISO 9001 certified.
The molecular structure of CR is poly(2-chloro-1,3-butadiene), polymerized primarily in the trans-1,4 configuration (approximately 85–90%) with minor cis-1,4 and 1,2-vinyl content. The chlorine atom (approximately 40% by weight) attached to every other carbon in the backbone provides three key benefits: it increases polarity, giving CR moderate oil and fuel resistance superior to EPDM; it improves flame resistance by releasing HCl gas during combustion, which dilutes oxygen and suppresses flame propagation (UL 94 V-2 rating); and it provides some degree of ozone resistance by reducing the reactivity of residual double bonds. CR is vulcanized using metal oxides — zinc oxide (ZnO) and magnesium oxide (MgO) — rather than sulfur, forming ether crosslinks (-C-O-C-) that are more thermally stable than polysulfidic bonds. The presence of residual double bonds (unlike fully saturated HNBR or EPDM) means CR is not completely ozone-proof, but it resists ozone cracking far better than NBR.
Quantified performance comparisons versus related elastomers clarify CR's niche. In ozone resistance (ASTM D1171, 50 pphm, 40°C, 20% strain), CR shows no cracking after 200–400 hours, while NBR fails within 24–48 hours — a 5–10× improvement. EPDM and HNBR still outperform CR, showing no cracking after 1000+ hours. In oil resistance (ASTM D471, IRM 903 at 100°C, 70 h), CR shows volume swell of 20–40% versus NBR's 10–20% and HNBR's 5–15% — CR is less oil-resistant than NBR but more resistant than EPDM (>40% swell). In flame resistance (UL 94), CR achieves V-2 self-extinguishing rating while NBR, EPDM, and VMQ burn readily — only FKM (V-0) and specialty flame-retardant compounds outperform CR. In adhesion to metal, CR's polarity and metal oxide cure system provide bond strengths of 4–8 MPa in standard peel tests, significantly higher than NBR's 2–4 MPa — making CR the preferred choice for bonded metal-rubber assemblies. In low-temperature flexibility (TR10, ASTM D1329), CR achieves -35°C to -40°C, comparable to NBR but inferior to EPDM's -45°C to -50°C.
A practical selection decision tree: if your application is an HVAC compressor seal handling R-22, R-717 (ammonia), or legacy CFC refrigerants, specify 60–70 Shore A CR — it is the historical industry standard and remains cost-effective. If your application is marine deck hardware exposed to salt spray, UV, and ozone, specify 70 Shore A CR with UV stabilizer; for the highest durability in this environment, HNBR is the technical upgrade at 3× cost. If your application requires flame-retardant sealing in mining equipment or transportation, specify CR with flame-retardant additive package (UL 94 V-2) — it is the most economical self-extinguishing elastomer for general industrial use. If your application is a bonded metal-rubber seal assembly, specify CR for its superior metal adhesion. If your application involves modern HFC refrigerants (R-410A, R-134a), request ASTM D471 immersion data for the specific refrigerant and lubricant combination before specifying CR — compatibility is formulation-dependent. If your application involves aromatic fuels, ketones, or concentrated acids, do not use CR — specify NBR, FKM, or FFKM. If continuous service above +120°C is required, specify HNBR or FKM.
Storage of CR O-rings is straightforward but requires attention to the metal oxide cure system. Store in opaque packaging below 25°C, away from strong acids that could neutralize the MgO/ZnO cure system and cause scorch or premature curing. CR is resistant to moderate ozone levels but should still be kept away from high-ozone sources. The recommended shelf life is 5–7 years under ideal conditions. CR's specific gravity of 1.20–1.35 provides easy field distinction from NBR (1.00–1.25) and EPDM (0.86–0.87). A common error is specifying CR for modern automotive refrigerant systems using R-1234yf (HFO) with PAG oil — some CR compounds show excessive swell in PAG lubricants, and HNBR or specific HFO-compatible CR formulations should be verified before use. Another frequent mistake is confusing CR with NBR in inventory: both are black, and hardness ranges overlap. Specific gravity measurement (CR 1.20–1.35 vs NBR 1.00–1.25) is the fastest field test; CR feels noticeably heavier than NBR of the same size.
Material Properties
| Temperature Range | -40°C to +120°C (-40°F to +248°F) |
| Hardness Range | 40–90 Shore A (ASTM D2240) |
| Tensile Strength | 8–20 MPa (ASTM D412) |
| Elongation at Break | 200–400% (ASTM D412) |
| Compression Set (70 h/100°C) | 20–35% (ASTM D395 Method B) |
| Ozone Resistance | Good to excellent (superior to NBR) |
| Flame Resistance | Self-extinguishing per UL 94 V-2 |
| Color (standard) | Black |
| Standards | ASTM D2000 BC, SAE AMS3216 |
Typical Applications
HVAC / Refrigeration
Compressor seals, refrigerant line O-rings and valve seals for CFC, HCFC, and ammonia (R-717) systems. Also used in glycol cooling circuits and chiller system seals.
Marine
Deck hardware seals, hatch gaskets, outboard motor seals and weather-exposed fittings requiring continuous salt air and UV resistance.
Outdoor Equipment
Lighting fixture seals, enclosure gaskets and outdoor electrical box seals in ozone-rich coastal and industrial atmospheres.
Automotive
Air conditioning hoses, refrigerant seals and coolant system components requiring ozone resistance and moderate oil contact.
Fire-Resistant Applications
Flame-retardant sealing in mining equipment, transportation, and hydraulic systems requiring self-extinguishing materials.
Chemical Compatibility Summary
Compatible With
- - Refrigerants (Freon, ammonia)
- - Silicone oils and greases
- - Water and weathering
- - Aliphatic hydrocarbons
- - Dilute acids and alkalis
Incompatible With
- - Aromatic hydrocarbons
- - Strong oxidizing acids
- - Phosphate ester hydraulic fluids
- - Chlorinated solvents
- - Ketones
Compare Nearby Materials
Further Reading
Best Material for Aerospace
Useful context for fluid-driven selection in aviation and temperature-sensitive hardware.
Read articleKey Advantages
Good Weather and Ozone Resistance
CR outlasts NBR in outdoor and ozone-rich environments, making it the economical choice for exposed seals and gaskets. NBR cracks within weeks in high-ozone atmospheres; CR resists cracking for years.
Refrigerant Compatibility
CR is highly compatible with common refrigerants including CFC and HCFC compounds and ammonia (R-717), which is why it remains a standard HVAC industry material for compressor and valve seals.
Moderate Oil Resistance
While not as oil-resistant as NBR, CR handles aliphatic oils, greases and waxes adequately for general-purpose maintenance and equipment where occasional oil contact occurs alongside weathering requirements.
Flame Resistance
CR exhibits self-extinguishing behavior (UL 94 V-2) and is used in fire-resistant hydraulic systems, mining equipment, and transportation applications where flame retardancy is mandated.
Superior Metal Adhesion for Bonded Assemblies
CR's polar chlorinated backbone and metal oxide cure system (ZnO/MgO) provide bond strengths of 4–8 MPa to steel, aluminum, and brass in standard peel and shear tests — approximately 2× higher than NBR's adhesion. This makes CR the preferred material for bonded sealing assemblies, metal-rubber vibration dampers, and fabric-reinforced gaskets where structural integrity of the rubber-to-substrate bond is critical.
Most Cost-Effective Self-Extinguishing Elastomer for Industrial Applications
Among commercially available O-ring materials, only CR, FKM (V-0), and specialty flame-retardant EPDM compounds are self-extinguishing. CR achieves UL 94 V-2 at approximately one-third the cost of FKM and one-fifth the cost of flame-retardant specialty compounds. This makes CR the rational choice for mining equipment, railway rolling stock, and fire-resistant hydraulic systems where flame retardancy is mandated by safety regulations but FKM is economically unjustified.
Frequently Asked Questions - CR
What is CR (Neoprene) best used for?
CR offers a balanced combination of weather, ozone, refrigerant, and moderate oil resistance at a cost between NBR and specialty elastomers. It is the standard choice for HVAC compressor seals, marine deck hardware, outdoor electrical enclosures, and refrigerant line fittings where ozone would rapidly degrade NBR. If you need weather resistance plus strong oil resistance, HNBR is the technical upgrade, but at 3× the cost.
Can CR O-rings handle petroleum oils?
CR has moderate resistance to aliphatic (non-aromatic) oils, greases, and waxes — adequate for equipment that sees occasional oil contact. However, CR swells significantly in aromatic fuels (gasoline with >10% aromatics, diesel), ketones, and chlorinated solvents. ASTM D471 volume swell in IRM 903 oil at 100°C is typically 20–40% for CR, compared to 10–20% for NBR. For petroleum oil sealing, NBR is the preferred material; for high-temperature petroleum service, choose HNBR or FKM.
Is CR suitable for refrigeration systems?
Yes. CR is compatible with CFC refrigerants (R-11, R-12), HCFC refrigerants (R-22), and ammonia (R-717) — the established basis for CR in HVAC sealing. For modern HFC refrigerants (R-410A, R-32, R-134a) and HFO refrigerants (R-1234yf), compatibility is less universal. Some HFC applications work well with CR; others show excessive swell. Always test at actual service conditions or request immersion data for your specific refrigerant before replacing seals in HFC/HFO systems with CR.
What is the temperature range of CR O-rings?
CR operates from -40°C to +120°C. Low-temperature flexibility (TR10 per ASTM D1329) is typically -35°C to -40°C, making it suitable for most outdoor cold-climate applications. At the upper end, CR maintains sealing function to +120°C, similar to NBR — but CR has significantly better ozone and weather resistance at any temperature. For continuous service above +120°C, FKM or HNBR is required.
Does CR resist ozone better than NBR?
Yes. CR has significantly better ozone and weathering resistance than standard NBR. NBR's unsaturated backbone attacks rapidly in ozone-rich environments — outdoor or near electrical equipment — causing surface cracking within weeks at 50 ppb ozone. CR's partially saturated structure resists ozone cracking for years of outdoor exposure. For the highest ozone resistance, EPDM and HNBR (both fully saturated polymers) are superior to CR, but CR is the cost-competitive choice for HVAC and marine applications.
How does CR compare to EPDM for outdoor sealing?
EPDM has better ozone and UV resistance than CR, and better low-temperature flexibility. CR has better oil resistance and flame retardance. The decision rule is straightforward: if the application involves any oil contact or requires flame retardance, use CR. If the application is water, glycol, or purely air-exposed with no oil, EPDM provides longer outdoor life. Neither CR nor EPDM is suitable for petroleum hydraulic oil service — use NBR or FKM for that.
What is the MOQ and lead time for CR O-rings?
MOQ is 1 piece for stocked AS568 and metric sizes in standard 60–70 Shore A black CR. Lead time is 3–5 business days for stocked compounds and 7–15 days for custom sizes, non-standard hardnesses, or specialty formulations. Flame-retardant or low-compression-set CR grades may require 2–3 weeks. Volume pricing is available from 100 pieces with further breaks at 500 and 1,000+ pieces.
Do CR compounds have HVAC industry or automotive certifications?
For HVAC and refrigeration, CR compounds are formulated to meet AHRI (Air-Conditioning, Heating, and Refrigeration Institute) guidelines for refrigerant compatibility and are tested for compatibility with common refrigerants and lubricants per ASHRAE protocols. For automotive, CR compounds are available from IATF 16949-certified facilities with material test reports per AIAG standards and specific OEM approvals for coolant hose and refrigerant seal applications. For marine, CR meets ASTM D2000 BC and BE classifications with enhanced salt spray resistance. SAE AMS3216 compliant CR is available for aerospace and military applications requiring documented batch testing and material traceability.
How is batch consistency ensured for CR O-rings?
CR batch consistency is controlled through: (1) Polymer feedstock testing — every chloroprene polymer lot is tested for Mooney viscosity, gel content, and crystallization rate. (2) Compounding — carbon black, plasticizer, ZnO, MgO, and antioxidant are weighed to ±0.1%; the mixed compound is tested for Mooney viscosity and scorch safety (tS2 > 3 min on MDR). (3) Slab testing — every batch is tested for hardness (±3 Shore A), specific gravity (±0.02), tensile strength (±10%), elongation (±15%), compression set at 100°C (20–35%), and ozone resistance (ASTM D1171, 200 h minimum without cracking). (4) Application-specific testing — for refrigerant grades, immersion testing in the target refrigerant and lubricant at service temperature is conducted; for flame-retardant grades, UL 94 V-2 testing is verified on representative batches. Lot-specific CoCs document all parameters.
Can CR O-rings from different suppliers be interchanged?
Dimensionally, AS568 and ISO 3601 CR O-rings are interchangeable across reputable suppliers. Material equivalence requires verifying: polymer type (sulfur-modified vs non-sulfur-modified chloroprene — sulfur-modified has better processing but slightly lower heat resistance), crystallization tendency (fast-crystallizing vs non-crystallizing — affects low-temperature flexibility and storage hardness), and cure system (metal oxide ZnO/MgO is standard). CR from different suppliers is broadly equivalent for general HVAC and outdoor applications. For refrigeration service, compatibility with the specific refrigerant and lubricant must be verified independently for each supplier's compound, as plasticizer and antioxidant packages vary. For automotive OEM applications, supplier changes require customer notification and potential re-qualification. Flame-retardant grades vary in additive type and loading — switching suppliers for UL-rated applications requires confirmation that the new compound maintains the same UL 94 rating.
What color conventions apply to CR O-rings?
Black is the standard color for CR O-rings across all suppliers and applications. Because CR is primarily used in HVAC, marine, and industrial applications where functional performance is paramount, custom colors are rarely specified. In facilities that stock both CR and NBR for HVAC service, specific gravity provides reliable field identification (CR 1.20–1.35 vs NBR 1.00–1.25). Some marine applications use white or gray CR for aesthetic matching with fiberglass or aluminum hardware, but this is custom-order only. Red or orange CR is occasionally used in fire-resistant applications as a color code for flame-retardant inventory. Custom colors require minimum orders of 500–1000 pieces and 1–2 week additional lead time. Always verify the compound designation on the CoC, as visual identification alone is unreliable.
What is the environmental impact and recyclability of CR?
CR production involves chlorinated monomers and requires environmental controls for chlorine-containing byproducts; our manufacturing partners operate with full scrubbing systems for chlorinated waste gases. CR is REACH and RoHS compliant. From a lifecycle perspective, CR's good durability in outdoor and HVAC applications (7–15 years for building seals, 5–10 years for compressor seals) reduces replacement frequency. CR's self-extinguishing property also contributes to fire safety and reduced combustion toxicity in building and transportation applications. Post-industrial CR scrap is ground and used in lower-grade rubber products, adhesives, and molded goods, achieving recycling rates of 10–20%. Bio-based CR is not commercially available due to the chlorination chemistry, but we are monitoring developments in sustainable chloroprene synthesis. We provide material safety data sheets and environmental handling guidelines for all CR compounds.