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Flange Rubber Gaskets

Full-face and ring-type rubber gaskets for pipe flanges, pump housings and valve bonnets. ASME B16.21 dimensions available.

Overview

Flange rubber gaskets seal between two flat pipe or equipment flanges by converting bolt preload into uniform compression across the gasket face. They are the practical alternative to O-ring grooves when the joint is large, the flange is already machined flat, or the equipment must be opened regularly for cleaning and inspection. Two geometries dominate pipe flange service. Full-face gaskets extend to the outer edge of the flange and cover the bolt holes, protecting the entire mating surface and resisting flange distortion. Inner-bolt-circle (IBC) ring gaskets sit inside the bolt circle, leaving bolt holes clear; they use less material and are easier to align on large flanges. Both types are used on ASME Class 125/150 flat-face flanges and comparable DIN/EN flanges. Material selection follows the media: EPDM for water and steam, NBR for oil and fuel, FKM for chemicals and high temperature, and PTFE for aggressive media. Typical thicknesses are 1/16 in and 1/8 in. The gasket must be compressed 15–30% of its thickness to seal, which means bolt torque and flange stiffness are as important as gasket material. We cut flange rubber gaskets from drawing, from ASME B16.21 templates, or to your bolt-circle and ID/OD dimensions. Send the flange size, pressure class, material, thickness and quantity for a quote.

Types

Full-Face Gaskets

Gasket covers the entire flange face including bolt holes. Provides maximum flange protection and sealing area.

Best for: Plastic and cast-iron flanges, low bolt load, uneven surfaces

Ring Gaskets (IBC)

Sealing ring inside the bolt circle. Lower material cost and simpler alignment on large flanges.

Best for: Steel flanges, manways, equipment covers

Pipe Flange Gaskets

Gaskets cut to common pipe flange standards by nominal bore and pressure class.

Best for: ASME B16.21 Class 125/150, DIN EN 12560, custom pipe flanges

Materials

MaterialPropertiesBest For
EPDMWater, steam, ozone resistant; −50°C to +150°CWater and wastewater flanges, HVAC, outdoor piping
NBROil, fuel and hydraulic fluid resistant; −40°C to +120°CHydraulic pipe flanges, fuel lines, oil systems
FKMHigh temperature and chemical resistance; −20°C to +200°CChemical process flanges, hot oil and fuel systems

Sizing

Flange gaskets are supplied to drawing or matched to common flange standards. Provide nominal pipe size, pressure class, material and thickness.

Common standards

  • ASME B16.21 Class 125/150
  • DIN EN 12560
  • Custom drawing

Thicknesses

  • 1/32"
  • 1/16"
  • 1/8"
  • 3/16"
  • Custom

Applications

Water & Wastewater

Pump flanges, valve bonnets, filter vessels

Chemical Processing

Reactor flanges, heat exchangers, scrubbers

Oil & Gas

Lube oil flanges, diesel fuel piping, low-pressure skids

HVAC

Chiller headers, coil connections, balancing valves

Frequently Asked Questions

What is the difference between a full face gasket and a ring gasket?

A full face gasket covers the entire flange surface including bolt holes. A ring gasket sits inside the bolt circle and leaves the bolt holes exposed. Full face gaskets protect the flange and distribute load over a larger area; ring gaskets use less material and are easier to center.

What material is best for a pipe flange gasket?

EPDM for water and steam, NBR for oil and fuel, FKM for chemicals and high temperature. PTFE is used for aggressive chemicals. Match the material to the media and temperature.

Can rubber gaskets be used on ASME Class 300 or higher flanges?

Rubber and elastomer gaskets are normally limited to low-pressure classes such as Class 125/150. Higher classes require higher seating stresses and often metal, spiral-wound or PTFE-envelope gaskets.

How tight should flange bolts be on a rubber gasket?

Tighten enough to achieve 15–30% compression of the gasket thickness, using a star pattern. Over-torque destroys the gasket; under-torque leaks. Follow equipment manufacturer specifications when available.

Do you supply flange gaskets to ASME B16.21 dimensions?

Yes. We can cut full-face and ring gaskets to ASME B16.21 Class 125/150 dimensions as well as DIN EN 12560 and custom drawings.