O-Ring Supply Co.
ISO Certified
10,000+ O-Ring Sizes
Custom Manufacturing

Pneumatic Cylinder Seal Kits

OEM-quality and aftermarket seal kits for fast pneumatic actuator repair and maintenance

Overview

Pneumatic cylinder seal kits package all the seals needed to rebuild a pneumatic actuator in one order. A complete double-acting cylinder kit typically contains a piston seal, a rod seal, two rod wipers and two cushion seals. Buying a matched kit simplifies procurement, ensures groove compatibility and reduces the risk of ordering the wrong profile for one sealing position. Kits fall into two main categories. OEM-style kits match the original manufacturer's profile and material specification, providing a direct replacement without changing groove dimensions or friction characteristics. Aftermarket kits maintain dimensional compatibility while often upgrading materials—such as switching the piston seal from NBR to TPU for longer wear life—or consolidating profiles to reduce inventory cost. Standard kits are available for ISO 15552 profile cylinders and ISO 6432 compact cylinders, organized by bore diameter. We also assemble kits for specific manufacturer series including SMC C96/CP, Festo DSBC/DNC and AirTAC SC/SU. For maintenance departments with large pneumatic fleets, we offer mixed bore-size bulk packs and annual supply agreements. Custom kits are assembled for proprietary, modified or obsolete cylinders when a drawing or sample is provided. This is common in specialized automation equipment where the original manufacturer no longer supplies seals. No minimum order quantity applies to standard compound custom kits.

Seal Kit Types

OEM-Style Seal Kits

Kits that match the original manufacturer's profile and material. Direct replacement with no design change to the actuator.

Best for: Restoring original performance, warranty-sensitive rebuilds

Aftermarket Upgrade Kits

Dimensionally compatible kits with material upgrades such as TPU piston seals for longer wear life or improved low-lubrication performance.

Best for: Extending service life, reducing cost, high-cycle applications

Standard ISO Cylinder Kits

Ready-to-ship kits for common ISO 15552 and ISO 6432 bore sizes. Organized by bore and rod diameter for fast ordering.

Best for: Maintenance stock, common automation cylinders

Custom & Legacy Kits

Kits assembled from drawing, sample or part number for proprietary or obsolete actuators.

Best for: Legacy equipment, special machinery, prototype maintenance

Materials

MaterialPropertiesBest For
NBR-40°C to +120°C; low compression set; good resilience; standard for compressed airGeneral plant air, standard cycle rates, OEM replacement
TPU-35°C to +80°C; superior abrasion and tear resistance; long life in high-cycle serviceHigh-cycle automation, abrasive plants, rodless cylinders
FKM-20°C to +200°C; resistant to heat, synthetic lubricants and chemical vaporsHigh-temperature or chemically exposed pneumatics

Sizing

Pneumatic seal kits are ordered by cylinder bore diameter and usually rod diameter. ISO standard kits follow common bore sizes. For manufacturer-specific or custom kits, provide the cylinder model, bore, rod diameter and stroke, or send a sample seal set.

Standard ISO 15552 Kits

  • Bore diameters: 32–320 mm
  • Complete piston, rod, wiper and cushion set
  • NBR standard; TPU and FKM optional

Custom Kits

  • Assembled from drawing or sample
  • Mixed materials per seal position
  • MOQ from 1 kit

Frequently Asked Questions

What is the difference between OEM and aftermarket seal kits?

OEM kits match the original manufacturer's profile and material exactly. Aftermarket kits maintain dimensional compatibility while potentially upgrading materials such as TPU for longer life or offering a more competitive price.

How do I order the correct kit for my cylinder?

Provide the cylinder bore, rod diameter, stroke, manufacturer and model. If the label is unreadable, send photos of the cylinder and old seals. We can cross-reference common profiles and dimensions.

Can I get a kit with mixed materials?

Yes. Many customers use TPU for the piston seal and NBR for rod seals and wipers. We assemble kits to match your specific wear and friction requirements.

Do kits include installation grease?

Seals are supplied clean and dry. Use a compatible pneumatic assembly grease or clean compressor oil during installation. Avoid mineral-based greases that may degrade certain compounds.

What is the lead time for standard seal kits?

Standard ISO 15552 and common manufacturer kits in NBR typically ship within 7–15 business days. TPU and FKM kits may require 10–20 business days. Custom kits depend on material availability.

Can you supply bulk kit packs for maintenance departments?

Yes. We offer volume pricing for maintenance departments that need multiple kits of the same or mixed bore sizes. Contact us for a quote based on your annual usage.