O-Ring Supply Co.
ISO Certified
10,000+ O-Ring Sizes
Custom Manufacturing

Hydraulic Piston Seals

Bore seals for double-acting and single-acting hydraulic cylinders

Overview

Hydraulic piston seals are installed in the piston groove and seal the dynamic interface between the moving piston and the cylinder bore. In double-acting cylinders they must retain pressure on both sides of the piston as it extends and retracts. In single-acting cylinders they seal against pressure from one direction only. Piston seals directly affect cylinder efficiency, leakage, friction and positional accuracy, making profile and material selection critical for hydraulic system performance. IDU is a common metric U-cup piston seal designed for piston bores and seals on the outer diameter. ODU is the rod-type counterpart used in rod glands. Both energize under pressure to increase sealing force. KDAS is a popular composite piston seal consisting of an NBR (or FKM) sealing element, POM guide/anti-extrusion rings and TPU/TPE support rings assembled into a single groove. This design provides bidirectional sealing with low friction and excellent pressure capability without separate backup rings. For low-friction or high-pressure applications, Glyd rings and step seals use a PTFE-bronze sealing ring energized by an O-ring. These are common in servo-controlled cylinders and precision machinery where stick-slip must be minimized. OK and SPGW are additional composite profiles used by specific OEMs and in heavy-duty mobile equipment. Our piston seal range covers bore diameters from 16 mm to 500 mm in TPU, NBR, FKM and PTFE-bronze materials. We supply standard IDU, KDAS, Glyd ring, OK and SPGW profiles as well as custom designs from drawing or sample. For each application we verify groove dimensions, pressure rating, fluid compatibility and expected cycle life.

Piston Seal Types

IDU U-Cup Piston Seals

Standard metric U-cup profile for piston bores. Asymmetric lips optimize sealing in one or both pressure directions. ODU is the rod-type counterpart used in rod glands.

Best for: General hydraulic cylinders, medium pressure

KDAS Combination Piston Seals

Composite seal with NBR (or FKM) sealing element, POM guide/anti-extrusion rings and TPU/TPE support rings in one groove. Low friction and bidirectional sealing.

Best for: Double-acting cylinders, medium to high pressure, compact grooves

Glyd Rings

PTFE-bronze sealing ring with O-ring energizer for extremely low friction and high-pressure bore sealing.

Best for: Servo cylinders, precision positioning, low stick-slip

OK / SPGW Composite Seals

Specialized composite piston seals used in mobile hydraulics, excavators and OEM cylinder designs.

Best for: Heavy-duty mobile equipment, OEM replacement

Custom Piston Seals

Manufactured from drawing or sample with custom OD, groove width, profile and material.

Best for: Legacy cylinders, special bore sizes, prototype development

Materials

MaterialPropertiesBest For
TPU (Polyurethane)-35°C to +80°C; high wear and extrusion resistance; resilient for dynamic sealingHigh-pressure pistons, mobile hydraulics, abrasive conditions
NBR-40°C to +120°C; good mineral oil compatibility; economicalLow to medium pressure industrial cylinders
POM + TPU + NBR CompositeRigid anti-extrusion support combined with resilient sealing and energizing elementsKDAS-type combination seals for bidirectional pressure
PTFE + Bronze-200°C to +260°C; ultra-low friction; high pressure capability; universal fluid compatibilityGlyd rings, servo cylinders, chemical and high-heat service

Sizing

Piston seals are sized by the cylinder bore diameter, piston groove diameter and groove width. Each profile requires a specific groove geometry. Provide the bore diameter, pressure, fluid, temperature and piston design, or send a drawing.

Metric Piston Seals

  • Bore diameters: 16–500 mm
  • Profiles: IDU, KDAS, Glyd ring, OK, SPGW
  • TPU, NBR, composite, PTFE-bronze

Custom Piston Seals

  • Manufactured from drawing or sample
  • Special groove geometries
  • MOQ from 1 piece

Frequently Asked Questions

What is the difference between IDU and ODU piston seals?

IDU is a bore-type U-cup seal used on pistons. ODU is a rod-type U-cup seal used on rods in some designs. Both are metric U-cup profiles but are installed in different groove orientations.

What is a KDAS piston seal made of?

KDAS is a composite seal typically made of an NBR (or FKM) sealing element, POM guide/anti-extrusion rings and TPU/TPE support rings. The assembly fits in a single piston groove and seals bidirectionally.

Can I use a Glyd ring in a standard O-ring groove?

No. Glyd rings require a specific rectangular groove geometry that is wider and shallower than a standard O-ring groove. Use the manufacturer's groove dimensions or contact us for a design review.

Why does my piston seal leak on one stroke direction only?

Unidirectional leakage usually indicates an asymmetric seal installed backwards, a damaged seal lip on one side, or pressure acting against a seal profile not designed for that direction. Check groove orientation and seal symmetry.

What is the advantage of a composite piston seal over a single U-cup?

Composite seals such as KDAS combine anti-extrusion support, low-friction sealing and energizing functions in one groove. They handle higher pressure, reduce leakage and simplify assembly compared to multi-component U-cup arrangements.

Do you supply piston seal installation guidance?

Yes. We provide groove drawings, installation recommendations and material selection guidance with every quotation. Send your cylinder drawing for a complete seal set recommendation.